Pinch Roller Hazard Simulator (Interactive Somatosensory Edition)

Short Description:

The Pinch Roller Hazard Simulator (Interactive Somatosensory Edition) is a cutting-edge safety training system. Grounded in the philosophy of "interactive practice, immersive experience, and scientific training," this equipment precisely replicates the high-risk processes of nip-point squeezing and entanglement found in industrial environments.


Product Detail

Product Tags

The Pinch Roller Hazard Simulator (Interactive Somatosensory Edition) is a cutting-edge safety training system. Grounded in the philosophy of "interactive practice, immersive experience, and scientific training," this equipment precisely replicates the high-risk processes of nip-point squeezing and entanglement found in industrial environments.

By breaking away from the limitations of traditional, text-based machinery safety training, it offers a low-risk, high-efficiency, and immersive training solution for industries such as manufacturing, textiles, metallurgy, and machining. It helps enterprises fortify their mechanical safety defenses and shifts safety education from passive learning to proactive mastery, achieving the ultimate training goal: "experience once, remember for a lifetime."

Core Modules

1. Knowledge Learning Module (Theoretical Foundation)

  • Core Objective: Helps trainees build a solid foundation in machinery safety theory. It ensures they understand the mechanics, recognize the risks, and know the proper procedures, setting the stage for subsequent interactive experiences and emergency drills.

2. Interactive Experience Module (Immersive Practice)

  • Core Objective: Focused on fully autonomous, end-to-end interactive operations. It encompasses three major training phases: roller squeezing/entanglement simulation, safety guard operations, and emergency response drills.

3. Assessment & Evaluation Module (Quantifiable Outcomes)

  • Core Objective: Achieves quantifiable evaluation and standardized management of training results. By making the training outcomes measurable and traceable, it allows enterprises to optimize training programs and manage routine safety education effectively.

4. Scenario Adaptation Module (Industry Customization)

  • Core Objective: Tailors training to different industries and specific job roles. This ensures the training content highly aligns with actual workplace scenarios, significantly enhancing the relevance and effectiveness of the program.


Technical Specifications

Component / SystemSpecification Details
Main StructureIntegrated sheet metal cabinet made of 1.5mm cold-rolled steel plate. The surface features an electrostatic spray finish that is wear-resistant, insulated, and scratch-resistant. It physically isolates the training area from critical internal components to eliminate accidental touch risks.
Display Terminal21.5-inch capacitive touch all-in-one PC with a 1920x1080 resolution. Features an AV screen panel with Edge-lit ELED backlight, providing wide viewing angles, high touch sensitivity, and crystal-clear visuals. It intuitively displays real-time roller data, operational guidance, and hazard evolution processes.
Roller Simulation ModuleEquipped with a simulated realistic pinch roller made of natural rubber (Shore hardness: 75±3A). The roller diameter complies with industrial standards, and the rotation speed is fully adjustable to precisely replicate real working conditions. Integrated high-precision sensor modules capture roller parameters and trainee actions in real time.
Somatosensory FeedbackIncludes an adjustable-frequency vibration feedback module that precisely simulates the impact force of roller squeezing. It works in tandem with a high-decibel audio-visual alarm and LED warning lights to maximize the immersive experience.
Control SystemPowered by an industrial-grade PLC controller running proprietary training software. It supports both Wi-Fi and wired network connections, ensuring stable operation and precise control over hazard triggering, haptic feedback, and data collection.
Auxiliary ConfigurationFeatures an ID card scanner, emergency stop button, simulated operation props, and a built-in cooling system to enhance both training convenience and operational safety.


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